CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.
EQUIPMENT BESIC DATA SHEET
|
Model |
spindle speed （r/min） |
yield （t/h） |
Power （kW） |
size(L*W*H) (mm) |
|
|
CMJZ-100×10 |
400-850 |
12-25吨 |
39 |
4500*1660*2900 |
|
DEVICE PARAMETER SETTING TABLE
|
Brush roller speed (r/min) |
Transport volume (T/h) |
Temperature regulation (℃) |
Ozone (g/h) |
Ozone pressure (Mpa) |
Ozone concentration (mg/L) |
Material pressure adjustment (angle) |
|
400-850 |
12-25 |
30-80 |
10 |
0.03-0.05 |
6.67-13 |
0°-100° |
PRODUCT PROCESSING QUALITY TABLE:
|
Cereal category |
Raw material type |
Grain grade |
Processing level |
output |
Removal mould rate |
Sterilization rate |
Broken adding rate |
|
Corn |
Sterilization except for floating mold |
Substandard |
Within level |
12-25T/h |
90% |
97% |
1% |
|
Wheat |
Sterilization except for floating mold |
Substandard |
Within level |
12-25T/h |
95% |
97% |
1.2% |
|
Grains&beans |
Sterilization &brushing |
Substandard |
Within level |
12-25T/h |
95% |
97% |
0.8% |
AFB1(Aflatoxin B1) Testing Result Before and After Sterilization and Mildew Removing:
|
sample |
description |
concentrationμg/kg |
remarks |
|
raw grain |
mildew corn |
1.60 |
|
|
|
mildew corn |
1.60 |
|
|
I |
once sampling after sterilization and mildew removing |
not detected |
|
|
|
|
not detected |
|
|
II |
|
not detected |
|
|
|
|
未检出 not detected |
|
Environmental conditions:
|
environ-ment |
surrounding temperature |
outdoor -35℃--45℃ |
|
surrounding relative humidity |
|
|
|
|
outdoor -35℃--45℃ |
|
|
environment |
|
|
|
altitude |
any height |
Application Field
1. Grain storage industry
2. Wheat flour milling industry
3. Feed processing industry
4. Corn processing industry
5. Cereal processing industry
6. Grain processing industry
|
谷物浮霉除霉揉搓
|
谷物冻结加温系统 Grain frozen heating system |
环流臭氧灭菌 Circulation ozone sterilization |
臭氧分解环保系统 Ozonolysis environmental protection system |
|
1.进料控制 feeding control 2.揉搓控制 kneading control 3.尘杂收集结构 dust collection structure 4.揉搓压力调节 kneading pressure adjustment 5.出料控制 discharging control |
1.流量控制结构 flow control structure 2.防破碎加温输送 breakage prevention and heating conveying 3.自动温控结构 automatic temperature control structure |
1.臭氧发生器 ozonator 2.臭氧流量控制 Ozone flow control 3.臭氧灭菌仓 Ozone sterilization bin 4.臭氧环流分配器 Ozone circulation distributor |
1.紫外线分解 ultraviolet ray decomposition
2.负压稀释排放 Negative pressure attenuation discharging |
|
负压除尘系统 negative pressure dedusting system |
PLC自动化控制系统 PLC automatic control system |
设备人性化设计 Humanization design |
浮霉轻重及灭菌程度调节功能 Adjustment function for floating mildew condition and sterilization degree |
|
1.高压风机 high pressure blower 2.螺旋除尘器 spiral dust remover 3.关风器 air seal machinery 4.收集器 accumulator |
1.变频调控 frequency conversion adjustment 2.智能温控 intelligent temperature control 3.过程控制 process control 4.手自一体控制manual and automatic integration control 5.料位报警系统 material level alarm system 6.集成触摸屏 integration touch screen 7.臭氧灭菌控制 ozone sterilization control 8.运营数据实时监控real time monitoring for operation data |
1.夜市照明监控illumination monitoring 2.可移动、可固定removable and mountable 3.使用方便灵活 flexible operation 4.流量控制可视化flow control visualization |
1.揉搓系统变频调整 frequency conversion adjustment for kneading system 2.揉搓压力调整 Kneading pressure adjustment 3.臭氧浓度控制 Ozone concentration control
|
It includes the following systems:
谷物冻解加温系统： Grain Frozen Heating System
PLC 自动化控制系统：PLC Automatic Control System
谷物浮霉除菌搓揉： Grain Floating Mildew Sterilization and Kneading
臭氧分解环保系统： Ozonolysis Decomposition Environmental Protection System
负压除尘系统： Negative Pressure Dedusting System
环流臭氧灭菌系统： Circulation Ozone Sterilization System
设备人性化设计： Equipment Humanization Design
浮霉轻重及灭菌程度调节功能： Adjustment Function for Floating Mildew and Sterilization Degree
